MRK-1200-Hot

Hot railway wheel geometry control system

Overall view of the system
Wheel rotation for scanning
Complete 3D model of a hot wheel

Purpose

The system is designed for automatic measurement of geometric parameters of hot railway wheels immediately after rolling.

Key features

  • 100% laser control of every hot wheel’s geometry.
  • Protective shutters and an air knife shield the laser scanners from hot scale.
  • No blind spots: a complete digital 3D wheel model is generated.
  • Algorithmic wheel centering (combined with mechanical centering) using profile sensor data.
  • High operational reliability thanks to separating the measuring module from the base via protective enclosures and a rotary mechanism.

Main specifications

ParameterValue
Wheel characteristicsDiameter 700–1200 mm, temperature 850–1000 °C
Measurement principle2D laser triangulation, full 3D wheel model acquisition
Measurement frequencyup to 230 Hz
Number of radial sections (axes)≥ 100 (every 3.6°)
Measurement time per wheel≤ 23 seconds (excluding material handling)
Measured parametersRim, disc, hub, diameters, thickness/width—up to 17 parameters
Geometry measurement accuracy0.5 mm
Control objectsHot railway wheels
Operating mode24/7
Installation locationWheel rolling shop
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